Modular Dws Separate Machine & Flexible Automated Singulating Machine The "Building Blocks" for Versatile E-Commerce Package Sorting System

Customization: Available
Type: EP200
Material: PU, Q235

Product Description

Basic Info.

Model NO.
DJFL-120-5-10-S
Inside Material
Polyester
Feature
Heat-Resistant
Tensile Strength
Strong
Power Supply
380V/220V-50Hz
Application
Express/E-Commerce
Transport Package
Wooden Case
Specification
Customized
Origin
China
HS Code
8471419000

Product Description

Modular Dws Separate Machine & Flexible Automated Singulating Machine The Building Blocks for Versatile E-Commerce Package Sorting System
Modular Dws Separate Machine & Flexible Automated Singulating Machine The Building Blocks for Versatile E-Commerce Package Sorting System

Features

Ultra-thin Item Detection Algorithm

Effectively separates envelope-type items. This algorithm is designed to identify and handle ultra-thin express items (such as envelopes) that are easily overlooked or stuck during transport, ensuring smooth and accurate separation.

Partial Stacking Detection Algorithm

Enables separation of partially stacked items. It identifies the overlapping of multiple express items (for example, partially stacked small packages or cartons) and adjusts the conveyor speed and separation mechanism in real time to separate them into individual pieces, avoiding sorting errors caused by stacking.

Quick Module Replacement

In the event of a belt scratch or motor failure, the drive unit module can be replaced in under two minutes without tools. This tool-free quick-change design minimizes equipment downtime and ensures continuous operation of logistics and express sorting workflows.

Remote Debugging for Fast Response

Simply connect an internet-enabled mobile phone to the visual controller via a data cable to contact remote R&D personnel for performance optimization or troubleshooting. This remote support feature reduces the need for on-site maintenance, shortens problem resolution time, and reduces after-sales service costs.

Single-Piece Separation System Application Overview

Single-piece separators are widely used in express sorting centers, e-commerce warehouse transfer hubs, community express delivery stations, and large logistics hubs. As a key device connecting the express delivery "conveying-scanning-sorting" process, they effectively resolve process congestion caused by the accumulation of express items in various scenarios. They are particularly suitable for sorting parcels with a wide variety of specifications and a high volume of miscellaneous items, such as e-commerce warehouses and express delivery transfer centers, and are essential infrastructure for establishing "unmanned sorting processes."

In express sorting centers, this device can be connected to the front-end conveyor line to automatically separate mixed and stacked envelopes, small parcels, and medium-sized cartons into individual items. This ensures that each express item passes accurately through the scanning area, preventing missed scans and mis-scans caused by overlapping items. This improves sorting accuracy and efficiency, and can accommodate the daily sorting needs of tens of thousands of items. In e-commerce warehouse transfer hubs, facing the surge in orders during peak promotional periods, this device can be used in conjunction with automated sorting systems to quickly process parcels of varying specifications, reducing the time and cost of manual sorting and ensuring timely order delivery. At community express delivery stations, small, single-item separators help workers quickly sort incoming express items, avoid clutter caused by piles, and improve delivery efficiency.

Furthermore, this device is compatible with a variety of delivery environments. Whether it's an indoor fixed sorting line or mobile conveyor equipment at a temporary transfer station, it can be flexibly installed and debugged to meet the personalized application needs of different scenarios, helping to achieve efficient operations in all aspects of logistics and express delivery.

Modular Dws Separate Machine & Flexible Automated Singulating Machine The Building Blocks for Versatile E-Commerce Package Sorting System
Modular Dws Separate Machine & Flexible Automated Singulating Machine The Building Blocks for Versatile E-Commerce Package Sorting System
Modular Dws Separate Machine & Flexible Automated Singulating Machine The Building Blocks for Versatile E-Commerce Package Sorting System
Performance Flow Rate ≤ 5000 pieces/h (package specification is 500*500)
Package Weight ≤50kg
Exit Speed 1.5m/s
Separation Success Rate ≥99%
Applicable Situations Packages with large surface friction, such as old envelopes, envelopes with surface damage and wrinkles.
Sticky packages, such as packages stuck by glue, packages with magnets, etc.
Round and rolling packages, such as cylindrical and spherical packages.
Ultra - small or ultra - large packages: packages smaller than 100x100mm or larger than 500x500mm, or as specified in the contract
Flat and soft packages where the ratio of the longest side to the thickness is greater than 20.
Structural Parameters Body Material Q235
Module Size S (High - density) Length (mm) 400
Width (mm) 120
Environment -10℃~50℃, 0~85%RH
Whole - machine Power Supply and Power Consumption Input AC220V/380V
Main System Power Consumption 16000W

Frequently Asked Questions

What is the maximum flow rate and package weight capacity of this separation machine?

The machine handles a maximum flow rate of ≤ 5000 pieces per hour for package specifications of 500*500 mm. It supports package weights up to ≤ 50kg.

How does the system prevent errors caused by overlapping or stacked items?

The system features a Partial Stacking Detection Algorithm that identifies overlapping express items, adjusting the conveyor speed and separation mechanism in real time to split them into individual pieces. This maintains a separation success rate of ≥99%.

Can this system handle ultra-thin envelopes and non-standard packages?

Yes, it uses an Ultra-thin Item Detection Algorithm specifically designed for envelope-type items. It is also compatible with sticky, round/rolling, flat/soft, and ultra-small or ultra-large packages.

How quickly can the components be replaced during maintenance?

Thanks to the tool-free quick-change design, the drive unit module can be replaced in less than two minutes in case of motor failure or belt damage, drastically reducing system downtime.

Is remote troubleshooting and support available?

Yes. By connecting a mobile phone with internet access to the visual controller via a data cable, you can directly contact remote technical personnel for troubleshooting and performance updates, saving on-site maintenance costs.

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