Versatile Smart Charging System for Industrial Forklift Batteries

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Product Description

Overview

Basic Info

Model NO.STS500
Charger ApplicationStandard / Storage Battery
Nominal Voltage12V/24V/36V/48V/60V/72V
Charger StyleIntelligent Charger
Compatible BatteryLithium / Li-ion / Lead Acid / LiFePO4
Size Range12V15A to 72V6A
CertificationRoHS, CE
Socket TypeCustomized
RecyclableYes
Product NamePortable Battery Charger
Input Voltage180VAC ~ 260 VAC, 50/60Hz
Output Power500W
Efficiency≥ 93% (Full Loading)
ApplicationGolf Cart/Forklift/Scooter/Motorcycle
FeatureSafe & Convenient
ProtectionMultiple Protection
IP RatingIP34
Warranty24 Months
OEM/ODMAcceptable
MOQ1 PCS

Packaging & Delivery

Package Size52.00cm * 30.00cm * 34.50cm
Gross Weight20.500kg
Lead Time 1 - 2 pieces: 15 days
3 - 100 pieces: 20 days
101 - 200 pieces: 25 days
> 200 pieces: To be negotiated

Product Description

Versatile Smart Charging System for Industrial Forklift Batteries
💡
Intelligent Battery Chargers
These smart battery chargers are designed for lead-acid, LiFePO4, and lithium batteries. They are widely used in electric vehicles, electric forklifts, electric sightseeing cars, patrol cars, golf carts, and dining cars for fast and reliable battery recharging.

Featuring a fully enclosed aluminum alloy shell for accelerated heat dissipation and an intelligent temperature control fan, this design ensures long-term stable performance. With an splash-proof and rain-proof waterproof rating, it delivers reliable operation even during outdoor use.

Smart Charger Internal Design
Smart Charger Shell Features

Specification

STS500 Battery Charger Parameter (Input: 180VAC~260VAC 50Hz/60Hz)
Rated Voltage CV (Constant Voltage) CC (A) Cut-off Current Net Weight (kg) Size (mm)
Lead Acid Li-ion LiFePO4 Lead Acid Lithium
12V 14.7V 16.8V 14.6V 15A 2A 1.5A 0.8 161*75*57
24V 29.4V 33.6V 29.2V 15A 2A 1.5A
36V 44.1V 42V 43.8V 8A 1.1A 0.8A
48V 58.8V 54.6V 58.4V 8A 1.1A 0.8A
60V 73.5V 71.4V 73V 7A 0.9A 0.7A
72V 88.2V 84V 87.6V 6A 0.8A 0.6A
Note: Cut-off point for lithium batteries is 5% of CC, adjustable between 3% and 10%.
Parameter Chart 1
Parameter Chart 2
Parameter Chart 3

Production Process

Production Process Overview

Product Process Overview Guide

1
SMT (Surface Mount Technology)
Accurately mount electronic components onto the PCB to ensure precise circuit layout.
2
Wave Soldering
Plug-in components are firmly soldered through high-temperature processes for secure electrical connections.
3
Re-welding & Touch-up
Manual inspection and precision soldering on key connection points to maximize product durability.
4
Debugging
Initial functional test verifying that circuit performance complies with strict electrical design parameters.
5
Assembly
Modular components and the PCBA board are precisely fitted into the final product casing.
6
Glue Filling
Sealing the core components with heat-conductive glue to enhance waterproof, shockproof, and thermal performance.
7
Testing
Comprehensive operations verifying all parameters, safety standards, and features.
8
Aging Test
Long-term high-load operation tests simulate harsh environments to guarantee continuous operation.
9
Packing
Packaged with premium shockproof and dust-proof materials to ensure intact and secure delivery.
Quality Promise: Every step reflects our dedication to high performance. If you have any inquiries, feel free to contact us.

Certifications

Certification Documents

Quality Assurance & Global Compliance

Focusing on battery chargers, power systems, and related components, our manufacturing processes follow rigorous international safety and quality rules.

1
CE Certification
Meets European safety, health, and environmental guidelines, ensuring unhindered EU importation.
2
RoHS Certification
Free of restricted hazardous elements, verifying ecological safety during production and daily use.
3
CB Certification
Compliance with international safety standard verification schemes for electronics.
4
ISO 9001 (Quality Management)
A robust workflow infrastructure that consistently controls product design, testing, and shipping.
5
Design Patents & Test Reports
Protects our structural designs and confirms that our chargers pass independent safety inspections.

Customer Feedback

Customer Feedback Screen
🎯
Our Mission
Provide reliable, efficient, and environmentally friendly new energy charging solutions for global markets.

Feedback highlights excellent consumer satisfaction. Users commend the product's interface, seamless operation, and reliable battery preservation features.

Clients praise our swift support responses, professional service guidance, and fast problem-solving. This feedback solidifies long-term cooperation and recommendations.

Company Profile

Company Plant Overview

Innovation Leader in New Energy

For 20 years, our team has pioneered new energy lithium batteries and intelligent chargers, operating from a 3,000-square-meter modern production facility. We implement a rigorous Five-Dimensional Quality Assurance System with 26 inspect points checking from initial raw materials to final shipping.

Comprehensive Procurement & OEM Support

We support custom requests (OEM/ODM) for chargers running on electric scooters, utility carts, forklift systems, and motorcycles. Our logistics network facilitates seamless supply management for global buyers.

Testing Lab

Packing & Delivery

Packaging Logistics

To ensure shipping fees and delivery schedules align with your business goals, we collaborate to define the ideal logistics plan. Contact us to establish customized logistics, transit methods, and custom packaging settings suited to your local import guidelines.

Frequently Asked Questions

? Are you the manufacturer?
Yes, we are a specialized manufacturer with over 15 years of industry experience, focusing on lead-acid battery chargers, lithium battery chargers, and LiFePO4 battery chargers.
? How do I choose a suitable charger?
Please provide us with: (1) Input voltage, (2) Output voltage and current, (3) Battery type, and (4) Input/output plug specifications. We will match the most suitable model for you.
? Do you support OEM or ODM services?
Yes, we offer both OEM and ODM services. We have extensive experience in customizing specifications, logos, and shell designs based on buyer requirements.
? What is the standard delivery time?
Typically, production takes 5-7 days after receiving your advance payment. The precise timeline depends on the order volume and specific customizations. We ship via DHL, FedEx, UPS, and ocean freight.
? What payment methods do you accept?
We support a variety of payment methods including T/T, PayPal, bank transfers, D/A, D/P, Credit Cards, and L/C.
? How do you handle technical problems?
We have a professional engineering support team. In case of any technical queries or issues, our support team is available to assist you.

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